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Duct Size Calculator

By Muhammad Abdullah Rauf · Founder, EverydayTools.proUpdated 2026-06-28

How do I use the Duct Size Calculator?

Round duct area = CFM ÷ velocity (FPM). Diameter = √(4 × area ÷ π). Residential velocity is often 600–900 FPM in trunk lines.

Use the calculator form above with your room size, system capacity, or appliance usage. Results update instantly in your browser — no data is sent to a server.

Quick answers

Concise answers for common searches — definitions, steps, and comparisons.

CFM for 3-ton AC?

About 1,200 CFM using the 400 CFM per ton rule of thumb.

BTU in one ton?

12,000 BTU/hr of cooling capacity equals one ton of refrigeration.

Duct Size Calculator methodology

Round duct area = CFM ÷ velocity (FPM). Diameter = √(4 × area ÷ π). Residential velocity is often 600–900 FPM in trunk lines.

Formula

See calculator inputs and results panel for step-by-step math.

Assumptions

  • Residential rule-of-thumb load factors by climate zone (zones 1–5).
  • Standard 8 ft ceiling reference with height adjustment for taller rooms.
  • 400 CFM per ton for duct airflow unless your equipment spec differs.

Limitations

  • Does not replace Manual J, Manual D, or licensed HVAC design.
  • Does not account for windows, orientation, infiltration, or duct leakage.
  • Energy cost estimates assume constant watt draw and flat $/kWh rate.

How to use Duct Size Calculator

  1. Choose units or mode

    Select imperial/metric, rectangle vs area, tons vs BTU, or usage presets as shown.

  2. Enter measurements

    Type room dimensions, system tonnage, CFM, appliance watts, or electric rate.

  3. Set climate & insulation

    Pick climate zone 1–5 and insulation quality for load-based calculators.

  4. Read primary result

    Use BTU/hr, tons, CFM, duct diameter, or seasonal cost in the results panel.

  5. Copy or share

    Copy results or share a link with your HVAC contractor or energy auditor.

  6. Cross-check related tools

    Use Duct CFM, Duct Size, or Energy Cost calculators for a complete HVAC plan.

Duct Size Calculator examples

300 sq ft room

Input

20×15 ft · 8 ft ceiling · zone 3

Output

≈ 7,500 BTU/hr cooling

300 sq ft × 25 BTU/sq ft × average insulation × 1.0 height factor.

2.5-ton CFM

Input

2.5 tons

Output

1,000 CFM

2.5 × 400 CFM/ton = 1,000 CFM supply airflow rule of thumb.

Who uses Duct Size Calculator?

Common real-world scenarios where this tool saves time.

Bedroom window AC

12×15 ft room, zone 3, average insulation → ~9,000–11,000 BTU/hr cooling load.

Central AC replacement

2,000 sq ft home, zone 4 → ~3.5–4 tons cooling with average insulation.

Duct retrofit

3-ton system → 1,200 CFM target → 14" round trunk at 700 FPM velocity.

Summer window AC bill

900 W unit, 8 hr/day, 90 days at $0.16/kWh → seasonal cost estimate for budgeting.

Workflow guides

Step-by-step chains that connect related tools for common tasks.

Reference tables

Round duct size at 700 FPM

CFMCalc. diameterOrder size
60011.0"12"
1,00014.2"16"
1,40016.8"18"

Best practices

Request Manual J for new systems

Rule-of-thumb sizing is a starting point — ACCA Manual J is the industry standard.

Match duct to equipment CFM

Undersized ducts reduce efficiency and comfort even when tonnage is correct.

Common mistakes to avoid

Oversizing AC by square footage alone

Include climate zone, insulation, ceiling height, and sun exposure — or request Manual J.

Ignoring heating load in heat pump climates

Check heating BTU/hr and balance point, not just cooling tons.

Using nameplate watts as constant draw

Compressors cycle — actual kWh may be lower than watts × hours suggests.

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Frequently Asked Questions

What duct velocity should I use?

Residential round ducts are often sized for 600–900 FPM — lower velocity is quieter; higher velocity needs smaller duct.

How do I size round duct from CFM?

Area (sq ft) = CFM ÷ velocity (FPM); diameter = √(4 × area × 144 ÷ π) in inches for round duct.

What are standard round duct sizes?

Common sizes: 6, 7, 8, 9, 10, 12, 14, 16, 18, and 20 inches — order the next size up from calculated diameter.

Round vs rectangular duct sizing?

This tool sizes round duct — rectangular equivalents use the same cross-sectional area at equal CFM and velocity.

Does flex duct need a larger diameter?

Flex duct has higher friction — upsize one diameter or use shorter runs compared to smooth metal duct.

Is this a full duct design?

No — it sizes one duct segment. Whole systems need friction-rate calculations and branch balancing.

Privacy, accuracy, and trust

Privacy

CFM and velocity inputs for duct diameter sizing run locally — EverydayTools does not store duct-size calculator measurements.

Estimates only — not professional HVAC or energy audit advice. Verify with a licensed contractor before purchasing equipment.

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Reviewed on 2026-06-28.

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